Metal Building Applications
Thank you for your interest in our Radiant Barrier and Metal Building Insulation products. This section contains in-depth information on how insulation works with metal buildings, and, after you review it, we would be happy to assist you with your insulation needs.
Because there are multiple options available, our company can help you decide which one is best for you. As you review this page and read about how insulation benefits metal buildings, keep in mind that there are essentially four options when it comes to insulating these structures. With the intuitive Polyshield Triplex MBI R21 by Polyshield, you can have it all. The Polyshield Triplex MBI R21 is an upgrade over other insulations. The Polyshield Triplex MBI R21 is effective against Radiation, Conductivity, and Convection. It’s a superior Vapor Barrier, Moisture Barrier, Radiant Barrier, and Woven Insulation, with easy to install tape tabs, all at an affordable labor saving cost! Ask for the Polyshield Triplex MBI R21 by name and start saving energy and installation costs today.
Option #1: Polyshield Triplex MBI R21 is designed specifically for Metal Building Insulation applications. Our MBI R21 is over 1” thick, featuring large double-bubble foil/foil material and a foam center. This stiffer material provides a much easier install, saving up to 70% of labor! The unique Triplex MBI R21 has 95% reflectivity, matching all the other variations of our bubble insulation. The XPE foam center provides sound-deadening properties, a higher R-Value, and delivers a higher level of fire protection.
Triplex MBI R21 provides an R21 value when installed with 3.5” of dead air space between the material and the metal of a building.
Option #2: Another product solution to keep in mind is the 48” X 75′ premium bubble/foil insulation with a white woven finish that is peck-proof and more durable than other insulation finishes. This option offers a substantial R-Value with 97% reflectivity. The Polyshield Bubble we utilize is stiffer than any other bubble in the industry. This is important because it can cut labor installation costs by 50%.
Option #3: As you think about your metal building insulation options, the third one is a 52”- or 64”-width Perforated RadWrap white/silver ceiling insulation. This material is usually sold in 1000 sq. ft. rolls. However, special lengths can be ordered. The RadWrap is perforated at the same permeability as traditional brand-name house wrap. This eliminates the need for taping and sealing. The durable, washable white-polyethylene- surface on one side is tough, and on the other side is our proven 95% reflective foil. The Radiant Barrier works differently than traditional insulation, actually blocking 95% of the radiation trying to move into the building. In addition, perforations make it a perfect option to prevent condensation as well.
All About Metal Buildings and Insulation
During the summer, the radiant heat from the sun can easily overwhelm existing insulation in metal barns and buildings, creating unsafe conditions for animals. Heat from radiation reduces weight gain and health, negatively impacting profits for farmers. The effect of heat stress in livestock is one major hurdle that farmers must overcome to raise healthy animals.
One of the best ways to eliminate the impact of radiant heat in agricultural buildings, also known as the “black globe effect,” is to ensure that the building is effectively insulated. The best material for reducing the transfer of radiant heat from the sun is, without question, aluminum Radiant Barrier insulation.
The Florida Solar Energy Center conducted a study on the effectiveness of foil radiation barriers in building envelopes at the Florida Solar Energy Center’s Passive Cooling Laboratory (PCL) in Orlando, Florida. The study authors were surprised by the effectiveness of the foil Radiant Barrier in controlling temperature. Their results found that radiant barriers efficiently separated different temperature extremes, keeping the heat from radiating into the enclosed space. The effects were especially pronounced, the study found, for composite roof sections, in which the addition of the Radiant Barrier “changed the entire process of heat transfer.”
The addition of Radiant Barrier insulation into attics has an enormous effect on preventing the transfer of heat in barns and agricultural buildings and keeping livestock cool in summer.
Polyshield RadWrap
Polyshield’s Metal Building Insulation facing (RadWrap) is a Radiant Barrier product that is a 7mm-thick woven film with aluminum Radiant Barrier on one side and a white polyethylene coating on the other. RadWrap has added UV & Corrosion protection, so it can handle the harsh environments found in metal buildings and agricultural barns. RadWrap comes in solid and perforated versions.
The US Department of Energy has conducted elaborate tests for Radiant Barrier in attics at the large-scale climate simulator at Oak Ridge National Laboratory. The purpose of this testing was to evaluate the performance differences in new construction and retrofit applications. The rafter-applied sheet Radiant Barrier had 50% improved cooling and 10% improved heating in new construction and retrofits.
As a result, Radiant Barrier is finding its way into more and more building codes, like California Title 24.
Radiant Barrier laminated to fiberglass batting is certainly the easiest, least expensive way to provide a substantial R-Value, a Radiant Barrier, and a finished, peck-resistant, washable, durable ceiling.
RadWrap facing materials come in widths of 52”, 54”, 64”, and 78”. Other widths can be available for special order. Most lengths are available.
RadWrap is being laminated to insulation batting to achieve the following R-Values: 2”/R7, 3”/R10 and 6”/R19.
RadWrap and Bubble Insulation
Applying the RadWrap and Bubble two-part system eliminates mass insulation.
As much as 93% of heat gain in metal buildings can be from heat radiation from the sun during the summer. During the winter, 75% of heat loss can be from radiation.
Studies like the one done by the Florida Solar Energy Center show that fiberglass can trap heat in your attic space, causing temperatures as high as 150 degrees Farenheit.
The RadWrap and Bubble system provides three dead air spaces and three layers of reflectivity. Since there is no mass insulation, there is nothing in this assembly to trap harmful heat from radiation.
The R-Value of this assembly can vary. The most important consideration on this application is the focus of the predominate heat gain from radiation.
